Manufacturing Processing Machinery Pearlitic Nodular Cast Iron Roll (SGP) with Hsd45-72 and Excellent Wear Resistance

• Customization: Available
• Casting Form Material: Metal
• Casting Metal: Cast Iron
• Model NO.: Pearlitic Nodular Cast Iron Roll (SGP)
• Casting Form Usage Count: Semi-permanent
• Surface Treatment: Polishing
• Surface Roughness: Ra0.05
• Machining Tolerance: +/-0.01mm
• Standard: GB
• Certification: CE, ISO 9001:2008
• Transport Package: Standard Seaworthy
• Specification: Pearlitic Nodular Cast Iron Roll(SGP)
• Trademark: Seawoo
• Origin: China
• HS Code: 84553000
• Production Capacity: 10000

Product Description

Pearlitic Nodular Cast Iron Roll (SGP)

Product Description

Nodular irons belong to a group of cast iron in which most of the carbon crystallizes as spherical particles known as graphite nodules. Wide range 
of properties may be obtained by adjusting the three major alloying elements: Cr, Ni and Mo.

The low nickel grade (FerriticIron) provides optimal hardness with high strength and toughness. The medium nickel grade (Pearlitic Iron) has higher surface hardness necessary for intermediate and finishing. High nickel and molybdenum grade (Bainitic/Acicular Iron) provide excellent mechanical properties at high working temperature in terms of strength, toughness, and hardness.

Nodular cast iron is the most common roll grade in hot rolling of billets, sections, bar and wire rod, narrow strip and seamless tube. Pearlitic iron rolls with additional Cr content can give better hardness penetration that is suitable for rolling sections with deep grooves.

Rolls from these grades can be produced by static or centrifugal casting.
 

Product Parameters

 

 

MATERIAL	GRADE	CHEMISTRY						BARREL HARDNESS
		C	Si	Mn	Cr	Ni	Mo	(HSD)
Pearlite	Pearlite I	2.90-3.60	1.40-2.20	0.40-1.00	0.10-0.60	1.50-2.00	0.20-0.80	45-55
(SGP)	Pearlite II	2.90-3.60	1.20-2.00	0.40-1.00	0.20-1.00	2.01-2.50	0.20-0.80	55-65
	Pearlite III	2.90-3.60	1.00-2.00	0.40-1.00	0.20-1.00	2.51-3.00	0.20-0.80	62-72

 

Our Advantages

Seawoo Roll assures high quality products through an extensive system of quality controls. A number of rigid inspections are carried out for each and every step in the process of our production line. Every set of inspection equipment has to go through high accuracy calibration to guarantee effectiveness of inspection data.
• Scrap and other raw materials are verified so that they meet stringent specifications.
• All melting parameters are analyzed.
• Casting parameters are documented.
• Heating parameters are monitored during the heat treatment process.
• Hardness and internal soundness are checked after the heat treatment process has been carried out.
• Dimensions and final hardness results are checked before shipment.
• An examination to detect freedom of surface and internal cracks is carried out before shipment.
• All results are documented in accordance with our Quality Management System.

 

Detailed Photos

Product Application

LONG PRODUCT (LP) MILL ROLLS
MILL TYPE	ROLL TYPE	ROLL GRADE
BAR MILL	Roughing, Intermediate,Finishing	Cast Steel, Adamite Steel, Nodular lron, HSSTC in ring roll form
WIRE ROD MILL	Roughing,intermediate,Finishing, Finishing Block	Cast Steel, Adamite Steel Nodular lron, HSSCemented Carbide
SECTION MILL	Breakdown. RoughingIntermediate, Finishing	Cast Steel, Adamite Steel, Graphitic SteelNodular lron
HEAVY SECTION MILL	Breakdown,Roughing, Edger,Tandem, UF, UR, Straightening	Cast Steel, Adamite Steel, Graphitic SteelHiCr lron, HiCr Steel, Forged Steel

 

FLAT PRODUCT (FP) MILL ROLLS
MILL TYPE	ROLL TYPE	ROLL GRADE
HSM, Plate	Roughing WR	Special Alloy Cast Steel, HiCrSteel SemiHSS
HSM	Roughing & Finishing BUR	Duplex Cast Steel, Forged Stee!
HSM	F1-F4, F5-F7 WR	Hi Cr lron, ICDP HSS
CSM	Tandem, Reversible,Sendzimir WR	Cr3, Cr4, Cr5 Forged Steel
CSM	BUR	Cr3, Cr4, Cr5 Forged Steel/Duplex Cast Steel